Tool Control

TRACS.

Tool-room control for Army aviation and ground maintenance — issue, return, inventory, calibration, inspection, and load-test gating on rugged barcode workflows.

TRACS control mark

Control for the tool room.

The TRACS promise is direct: the right tool for the right job, issued to the right person, backed by barcode custody and inspection-ready records for every transaction.

TRACS tracking and control system logo

Live demo · the control loop

The right tool for the right job.

This is TRACS as it runs at the cage window — on rugged hardware, behind a CAC. Issue a tool, return it, watch an out-of-cal micrometer get denied at the counter, reconcile the day, export the audit. Tap any asset to scan it.

TRACS · FIELD TERMINAL
TRACS v7 · TOOL ROOM A-12GCSS-ARMY ✓ 0600CAC · MARTINEZ, D.––:––:––BAT 87%
TRACS-0427Torque Wrench 1/2" · SKOT
READY

TRACS v7 READY · AWAITING SCAN

SECURED 6ISSUED 0MAINT FLAGS 2EXCEPTIONS 0
Saturday, Jun 13, 2026TRACS Main MenuWelcome, Tool Room Custodian
  • Tool Issue0 toolsOutstanding tools issued
  • Tool Return·Close open receipts
  • Manage Reports and Options·Control logs · DA 3161 · DA 5513
  • Manage Personnel·Operators & CAC roster
  • Maintain Tools2 toolsTools requiring service
  • Tool Type CategoriesA-ZBrowse by category
  • Manage Inventory0 itemsOpen inventory items
  • Publications·Manuals & references
  • Manage Organization·Units & locations
  • Warranty1 claimWarranty claims
MIL-STD-810H · IP-65 · ELM-7220ARUGGED TABLET · TETHERED SCANNER · CAC READER

As fielded: Dell Latitude Rugged hardware at the cage window — runs stand-alone offline, syncs to GCSS-Army.

Operational reality

Paper can't prove accountability.

Hand receipts, calibration logs, and inventories on paper slow every issue/return and fail under audit. TRACS makes each movement barcode-tracked and reconcilable — with the proof to back it.

TRACS · PROOF READOUT
TRACS v7 · MATES OP TESTAPR–NOV 2014ZERO MAJOR DEFECTS
Verified resultsNCARNG MATES op test
0%
Less inventory time
0%
Less issue/return time
0+
Tools tracked
0+
Personnel
Industry stakesWhy it matters
0%
FOD reports caused by tools · ATSB
$0B
Annual FOD cost · Insight SRI 2008
MIL-STD-810H · IP-65 · ELM-7220AFIELD-PROVEN · 3,000+ TOOLS · 200+ PERSONNEL

Tool Control

Issue, return, reconcile.

Barcode issue/return checks the person and the tool before it leaves the cage: authorization, calibration, inspection, service, and load-test status are tied to the transaction, with hand receipts generated automatically.

  • CAC or User ID authorized issue / return
  • Calibration, inspection, service & load-test gating
  • Auto hand receipts & DA 3161 turn-in documents
  • Standard, rapid & manual inventory

Why TRACS, not generic tracking

Built for Army maintenance — applicable for commercial use.

TRACS was hardened around Army aviation and ground tool rooms, where SKOT, special tools, command-directed tools, and toolboxes have to stay accountable under pressure. The same intuitive control loop applies anywhere regulated maintenance cannot rely on generic check-in/check-out.

  • GCSS-Army sync (Army logistics ERP) — no extra SAP licenses
  • Runs stand-alone / disconnected when the network is down
  • Toolbox & work-order linkage
  • Operationally tested: 3,000+ tools, 200+ personnel, no major defects

The standing claim

Always in inspection-ready standing.

By using TRACS the tool room stays ready for audit, inspection, and daily reconciliation. Every tool issue, return, inventory, calibration gate, inspection gate, load-test gate, override, and hand receipt is tied to the person, tool, time, and maintenance status — a barcode-backed record the supervisor can reconcile and export without rebuilding the story from paper.

Control systems

Put every handoff under control.

Choose the system built for the accountability burden in front of you: tools, keys and padlocks, or BII assigned to vehicles. Each route opens the product workflow, proof points, and deployment fit.

See TRACS on your workflows.

A readiness review maps your workflows, operational risks, and the best-fit control model.